ABB DI828 3BSE069054R1
ABB DI828 3BSE069054R1
ABB DI828 3BSE069054R1
ABB DI828 3BSE069054R1
ABB DI828 3BSE069054R1
ABB DI828 3BSE069054R1
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    Apter Power provides genuine ABB DI828 input modules to ensure precise signal monitoring and robust isolation for industrial automation.

DI828 3BSE069054R1

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The ABB DI828 3BSE069054R1 Digital Input Module is a 16-channel digital input module engineered for the S800 I/O system, specifically designed to process high-voltage field signals.
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Technical specifications for DI828 3BSE069054R1

  • Manufacturer:
    ABB
  • Part Number:
    DI828 3BSE069054R1
  • Product Family:
    ABB Advant OCS and Advant-800xA
  • Product Type:
    Digital input module
  • Stock:
    1
  • Number of Channels:
    16
  • Input Type:
    Current Sinking
  • Galvanic Isolation:
    Individually isolated channels (Separate returns)
  • Isolation Voltage:
    2000 V a.c. (Dielectric test isolation)
  • Nominal Input Voltage:
    110 V d.c., 120 V a.c. / d.c.
  • AC Input Voltage Range:
    77 to 130 V a.c.
  • DC Input Voltage Range:
    75 to 130 V d.c.
  • Required Module Termination Unit:
    TU851 (Extended MTU, Part No: 3BSE068782R1)
  • Weight:
    0.15 kg
  • Estimated shipping dimensions:
    4.5x10.2x11.9cm
  • Tariff Code:
    8537101190
  • Country of origin:
    Sweden
  • Place of shipment:
    Xiamen,Fujian,China
By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

More Information

Overview Manuals Specifications Applications Operating Environment Safety & Compliance

Features:

  • High-Density Signal Bridge Between High-Voltage Field Devices and the S800 I/O System
  • Delivers 16 Individually Galvanic Isolated Input Channels with Separate Return Paths
  • Integrates Seamlessly with ABB System 800xA, Compact Control Builder, and S800 Controllers
The ABB DI828 3BSE069054R1 operates as a high-density digital input module in an S800 I/O cluster, providing safe and precise field status monitoring for the entire control system. It continuously processes incoming high-voltage discrete signals (110 V DC and 120 V AC/DC, 47–63 Hz) into low-voltage logic signals and transmits this data through the ModuleBus backplane to facilitate accurate real-time control operations. Individual channel-to-channel isolation is standard with the ABB DI828 3BSE069054R1, allowing every input to operate on its own independent return circuit. This design provides superior noise immunity and prevents cross-channel interference across diverse power sources in demanding industrial environments.

The ABB DI828 3BSE069054R1 provides essential signal acquisition functions for the I/O station, serving as a critical communication bridge that directly impacts the monitoring accuracy and stability of the overall automation architecture. One ABB DI828 3BSE069054R1 module occupies a standard I/O slot on an extended Module Termination Unit (MTU), such as the TU851 or TU852. Because the module routes 16 distinct signal pairs, these extended termination units provide the necessary 32-terminal capacity required for isolated wiring while maintaining a compact cabinet footprint.

For critical field monitoring applications, the ABB DI828 3BSE069054R1 utilizes full galvanic isolation to protect control electronics from field transients and ground potential differences. In addition to standard signal filtering, the individual return path design ensures that a ground fault or voltage spike on one field switch cannot affect adjacent channels. The ABB DI828 3BSE069054R1 continuously monitors its own operational integrity through built-in diagnostic hardware.

The DI828 3BSE069054R1 ABB Digital input module may still be available for purchase and support from Apter Power beyond End-Of-Life (EOL) by the manufacturer (OEM).
ABB DI828 3BSE069054R1 Digital input module Manuals,Datasheets,Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
ABB DI828 3BSE069054R1 Digital input module Specs

General

  • Manufacturer ABB
  • Model DI828 3BSE069054R1
  • Condition New Original ready stock
  • Product Family DI810 3BSE008508R1,DI811 3BSE008552R1
Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
  • Direct Field Device Interfacing: Captures state changes from high-voltage equipment like motor control center auxiliary contacts, limit switches, circuit breakers, and industrial pushbuttons without requiring interposing isolation relays.
  • Heavy Industrial Automation: Deployed across power plants, chemical processing facilities, water treatment utilities, and metallurgical operations where robust signal isolation and high electrical noise immunity are necessary.
  • Supervised Power Groupings: Utilized in system safety schemes where Group 1 (Channels 2–8) and Group 2 (Channels 9–15) require dedicated voltage monitoring. Inputs 1 and 16 serve as loop supervision sensors to detect supply-side voltage failures and trigger immediate diagnostic alarms.
  • Temperature Range: Operates reliably in ambient temperatures from 0°C to +55°C (+32°F to +131°F) under standard horizontal mounting conditions.
  • Relative Humidity: Tolerates a range of 5% to 95%, non-condensing, allowing deployment in varied geographic climates.
  • Environmental Resilience: Built to withstand harsh industrial atmospheres, complying with G3 ISA-S71.04 severity levels to resist airborne chemical contaminants and humidity-driven corrosion.
  • Electrical Safety Ratings: Designed with a rated insulation voltage of 250 V and verified with a dielectric test voltage of 2000 V AC.
  • Enclosure Protection: Rated at IP20 according to the IEC 60529 standard, providing protection against solid foreign objects greater than 12.5 mm and preventing accidental finger contact with energized internal circuitry.
  • Electromagnetic Compatibility (EMC): Fully compliant with standard industrial electromagnetic regulations, including EN 61000-6-4 (Emission Standard) and EN 61000-6-2 (Immunity Standard) to guarantee stable performance near high-power machinery.
  • Galvanic Isolation: Features independent optical isolation barriers for every channel, backed by hardware-level analog filtering and internal current limits to isolate backend ModuleBus logic from external field surges.
Description
The ABB DI828 3BSE069054R1 digital input module is a high-density, 16-channel signal processing component designed for the ABB S800 I/O distributed automation system. This specific DI828 3BSE069054R1 module is engineered to handle signal integrity challenges in noisy industrial environments where field devices operate across different potential levels or distinct power phases. By providing complete channel-to-channel and channel-to-bus electrical isolation, the DI828 3BSE069054R1 solves critical issues related to ground loops, cross-channel interference, unwanted common-mode voltage transfer, and accidental system-wide trips caused by localized field wiring faults.

In practical field applications, this DI828 3BSE069054R1 module is specifically designed to handle high-voltage digital status monitoring from diverse sub-systems without requiring intermediate interposing relays. For instance, when integrating motor control centers (MCCs), circuit breaker auxiliary contacts, emergency stop switch loops, and limit switches powered by independent 120V AC control transformers, the DI828 3BSE069054R1 processes these high-voltage discrete signals directly into the DCS or PLC control network. By eliminating the need for external interposing relays and inter-stage wiring, the DI828 3BSE069054R1 directly resolves control panel space constraints, reduces potential points of failure, lowers installation labor costs, and simplifies ongoing system maintenance.

The DI828 3BSE069054R1 is widely applied across heavy process industries, power generation facilities, oil and gas refineries, chemical manufacturing plants, water/wastewater treatment plants, and metals/mining operations. In power distribution and substation automation within these sectors, the DI828 3BSE069054R1 monitors breaker statuses, trip signals, and valve position switches operating on 110 V DC battery back-up systems, ensuring reliable real-time status feedback during plant power disturbances. Its robust electrical isolation makes the DI828 3BSE069054R1 an ideal choice for monitoring critical, geographically dispersed field switches where ground potential differences between field field-wiring and control cabinets are prevalent.
Alternative Names
DI828 3BSE069054R1 D1828 3BSE069054R1 DI828 3BSE069054RI DI828 3BSEO69O54R1 DI810 3BSE008508R1 DI811 3BSE008552R1 DI814 3BUR001454R1 DI818 3BSE069052R1 DI820 3BSE008512R1 DI821 3BSE008550R1 DI825 3BSE036373R1
Technical notes
The ABB DI828 3BSE069054R1 utilizes current-sinking signal logic, featuring an alternating current (a.c.) input range of 77 to 130 V and a direct current (d.c.) input range of 75 to 130 V. To ensure high reliability, the ABB DI828 3BSE069054R1 includes integrated channel diagnostics, optical isolation barriers, current-limiting components, EMC protection, and analog signal filters.
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FAQS

The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
What is the ABB DI828 3BSE069054R1 Digital Input Module used for?
The ABB DI828 3BSE069054R1 is a digital input module designed for industrial automation systems. It monitors high-voltage digital signals from field devices and delivers reliable status information to the control system.
Why does the ABB DI828 3BSE069054R1 use individually isolated channels?
Independent channel isolation prevents electrical faults on one input from affecting the remaining channels, improving system safety and reducing the risk of unexpected downtime.
What field devices can the ABB DI828 3BSE069054R1 monitor?
It is commonly used to monitor circuit breaker positions, switchgear status, motor starter interlocks, emergency stop circuits, and other high-voltage digital signals.
How is the ABB DI828 3BSE069054R1 installed?
Installation begins by mounting the TU851 on a standard DIN rail, wiring the field devices to the terminal blocks, and then inserting the DI828 module into the MTU.