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IC630MDL304

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General Electric IC630MDL304 is a Series Three 24 VDC sink input/output module that combines 16 discrete input points and 16 load-driving output points in one I/O slot.
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Technical specifications for IC630MDL304

  • Manufacturer:
    General Electric
  • Part Number:
    IC630MDL304
  • Product Family:
    GE Intelligent Platforms
  • Product Type:
    24 VDC Sink Input/Output Module
  • Stock:
    1
  • Product Series:
    Series Three
  • Module Function:
    Combined discrete input/output
  • Input Points:
    16
  • Output Points:
    16
  • Nominal External Voltage:
    24 VDC
  • External Voltage Tolerance:
    ±10%
  • External Supply Ripple:
    Less than 3% RMS maximum
  • Input Current:
    7 mA
  • Input ON Level:
    Less than 6.0 VDC
  • Input OFF Level:
    Greater than 18.0 VDC
  • Minimum ON Current:
    5.0 mA
  • Maximum OFF Leakage:
    2.0 mA
  • Input OFF-to-ON Response:
    3 to 12 ms
  • Input ON-to-OFF Response:
    3 to 12 ms
  • Maximum Output Current:
    0.5 A per circuit
  • Typical Output ON Voltage Drop:
    0.8 VDC at 0.5 A
  • Maximum Output Leakage:
    100 µA
  • Output Peak Voltage:
    45 VDC
  • Output OFF-to-ON Response:
    100 µs
  • Output ON-to-OFF Response:
    100 µs
  • Maximum Switching Capacity:
    24 VDC at 0.5 A
  • Output Fuse:
    5 A internal, one common fuse per eight circuits
  • External Supply Current:
    160 mA maximum with 32 circuits ON; 80 mA typical with 16 circuits ON, excluding loads
  • Internal Power Consumption:
    5 VDC at 50 mA plus 0.22 mA per input ON and 2.25 mA per output ON
  • Field Connector:
    36-position screw-terminal connector
  • Conductor Capacity:
    One No. 12 AWG or two No. 14 AWG wires per terminal
  • I/O Reference Use:
    32 consecutive references
  • Output Load Derating:
    Governed by the official ambient-temperature curve
  • Tariff Code:
    8538900000
  • Country of origin:
    USA
  • Place of shipment:
    Xiamen, Fujian, China
By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

More Information

Overview Manuals Signal Interface Reference Allocation Load Derating Field Wiring

Features:

  • Combines sixteen discrete inputs and sixteen discrete outputs in one Series Three I/O position.
  • Uses one user-supplied 24 VDC source for input sensing and output load power.
  • Connects field circuits through a 36-position screw-terminal faceplate connector.
The input half accepts individual ON/OFF signals from devices such as limit switches, pushbuttons and relay contacts. The output half operates discrete loads including relay coils, motor starters and indicator lamps.

Because the module represents thirty-two I/O points, its controller assignment extends across thirty-two consecutive references rather than stopping at the sixteen references normally associated with one slot.

Each group of eight output circuits shares an internal 5 A fuse, and permitted loading changes with ambient temperature. Wiring checks therefore need to consider the affected output group as well as the individual field point.

Apter Power can support documentation review and sourcing for the General Electric IC630MDL304 24 VDC Sink Input/Output Module used in established Series Three I/O systems.
General Electric IC630MDL304 24 VDC Sink Input/Output Module Manuals, Datasheets, Links Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.

How the two signal paths work

  • Input sensing: The sixteen input circuits receive individual discrete ON/OFF states from user-supplied field devices.
  • Output switching: The sixteen output circuits switch user-supplied 24 VDC loads rather than providing isolated load power.
  • State thresholds: Input operation depends on the field voltage crossing the published ON and OFF thresholds.
  • Path isolation: Input and output behavior can be checked independently when one side of the module operates and the other does not.

Thirty-two-point controller assignment

  • Reference span: IC630MDL304 consumes thirty-two consecutive I/O references even though it occupies one physical I/O slot.
  • Local block: The first sixteen references correspond to the allocation for that slot.
  • Extended block: The next sixteen references continue into the following reference range and must remain free of conflicts.
  • Rack capacity: For an eight-slot base filled with 32-point modules, the documented capacity reaches 256 I/O points from references 000 through 377 in octal notation.

Output loading across cabinet temperature

  • Thermal dependence: The allowable number of energized outputs changes with ambient temperature and the current carried by each circuit.
  • Full-current region: All thirty-two points may be used at the full 0.5 A per circuit only within the lower-temperature region of the applicable derating curve.
  • Higher temperatures: At higher ambient conditions, either circuit current or the number of simultaneous energized points must be reduced.
  • Load review: The installed load pattern should remain within the applicable derating curve before a fully populated module is commissioned.

Faceplate terminal organization

  • Group layout: The 36-position connector divides the input and output conductors into groups of eight points.
  • Terminal assignment: The upper sixteen numbered terminals are assigned to inputs, while the lower sixteen are assigned to outputs.
  • Conductor capacity: Each terminal accepts one No. 12 AWG conductor or two No. 14 AWG conductors.
  • Output commons: Two output commons divide the load circuits into separately fused groups, so terminal position and common assignment should be recorded before moving wiring.
Description
General Electric IC630MDL304 is a dual-function Series Three I/O module that places sixteen 24 VDC sink inputs and sixteen DC output circuits behind one faceplate.

A single external 24 VDC source supports both sides of IC630MDL304: the input half senses discrete devices such as pushbuttons and limit switches, while the output half supplies switching paths for loads such as relay coils, indicators and starter circuits.

Field wiring reaches IC630MDL304 through a 36-position screw-terminal connector arranged as two groups of eight inputs above two groups of eight outputs. Each terminal accepts one No. 12 AWG conductor or two No. 14 AWG conductors.

The controller assigns IC630MDL304 thirty-two consecutive I/O references, spanning its physical slot and the following sixteen-reference block. Each group of eight outputs shares a 5 A internal fuse, and the permitted number of energized outputs changes with ambient temperature and circuit current.
Revisions

Revision Part #

Also known as

IC630MDL304A
IC630MDL304-A, Series A, Rev A
Alternative Names
IC63OMDL304 IC630MDL3O4 IC630-MDL304 IC630 MDL 304 GE IC630MDL304 GE Fanuc IC630MDL304 Series Three IC630MDL304 General Electric IC630MDL304
Technical notes
Verify the 32-reference allocation, 24 VDC supply capacity and ambient-temperature derating before installing IC630MDL304 in an occupied Series Three I/O slot.
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FAQS

The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
Why does IC630MDL304 use references beyond its physical slot?
IC630MDL304 presents thirty-two I/O points, so it consumes the sixteen references assigned to its own slot and the next sixteen consecutive references. Check the following slot’s programmed allocation before installation to prevent an address overlap.
What should be checked when IC630MDL304 input LEDs change but connected loads do not operate?
For IC630MDL304, treat the input and output sides separately. Confirm the external 24 VDC load supply, output common, field-load wiring and the 5 A fuse serving the affected group of eight outputs before changing input logic.
How should IC630MDL304 terminal wiring be documented before disconnection?
Before disconnecting IC630MDL304, record all 36 terminal positions because the connector separates two eight-point input groups from two eight-point output groups. Also verify that every terminal stays within the stated conductor capacity.
Why can IC630MDL304 output capacity change as cabinet temperature rises?
IC630MDL304 output loading is governed by ambient temperature and current per circuit. Compare the actual energized-output count and load current with the published derating curve instead of assuming all outputs can remain at 0.5 A across the full range.
What power-budget detail is easy to miss when adding IC630MDL304 to an occupied rack?
IC630MDL304 needs rack 5 VDC current for its internal circuitry plus incremental current for active inputs and outputs. Its external 24 VDC source must also cover the module demand and all connected loads.
What can cause one IC630MDL304 input to remain in the wrong state after rewiring?
For IC630MDL304, confirm 24 VDC polarity, measure the affected terminal against the documented ON/OFF thresholds and check field-device leakage. A voltage between guaranteed states should be corrected at the field circuit rather than accepted as valid logic.

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