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        ABB 35AE92A
        ABB 35AE92A
        ABB 35AE92A
        ABB 35AE92A
        ABB 35AE92A
        ABB 35AE92A
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        35AE92A

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        ABB 35AE92A is an axis card that operates as a passive subscriber on the MPST bus, handling encoder signal processing and speed set value output for two-axis or four-axis motion control applications.
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        Warranty Policy
        We provide 1 year warranty for all remaining parts.
        The warranty period is one year from the date of shipment, unless otherwise stated in the parts description. We guarantee that the project will not exhibit functional defects that may occur under normal operating conditions during the warranty period.
        Return Notice
        The warranty period is one year from the date of shipment, unless otherwise stated in the parts description. We guarantee that the project will not exhibit functional defects that may occur under normal operating conditions during the warranty period.
        In the event of a defect, we will send new equipment, repair equipment or refund the purchase price based on our availability. You must contact us to obtain a return authorization and return the defective device to us within 14 days of reporting the defect.
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        Various transportation options are available in each country. Shipping methods and fees are clearly indicated on all quotations.Various transportation options are available in each country. Shipping methods and fees are clearly indicated on all quotations.
        Parts Availability
        Apter Power offers a wide range of components, products and services related to industrial automation. We also supply new products from a variety of quality manufacturers.
        How to order
        We have been working hard to update our inventory. If we have stock or parts available for new factory purchases, you can contact the order online. If we do not currently have an inventory, the displayed quantity will show "Ask". Please create an online quote or contact us by phone, fax or email to check availability.

        Technical specifications for 35AE92A

        • Manufacturer:
          ABB
        • Part Number:
          35AE92A
        • Product Family:
          ABB Procontic
        • Product Type:
          Axis Card
        • Stock:
          1
        • Axes for rubric R4:
          2
        • Axes for rubric R5:
          4
        • Encoder:
          Incremental 5 V/15 V with a differentiai output RS 422
        • UB1 positive supply voltage:
          + 5 V ± 5%
        • UB2 positive supply voltage:
          +15 V ± 5 %
        • UB3 positive suppiy voltage:
          -15 V ± 5%
        • Line length for external logics or path encoder: For ltot =0.3 A and A =0.5 mm2:
          typically 10 m
        • Total power loss rubric R4:
          5.8 W
        • Total power loss rubric R5:
          10 W
        • Arithmetical resolution (1LSB):
          0.305 mV
        • Monotony:
          14 bits
        • Ambient temperature:
          0 °C ... + 55 °C
        • Storage temperature:
          -25 °C ... + 75 °C
        • Mechanical stress when installed:
          VDE 160
        • Weight:
          0.5 kg
        • Estimated shipping dimensions:
          28x23x4cm
        • Tariff Code:
          8518210000
        • Country of origin:
          Sweden
        • Place of shipment:
          Xiamen, Fujian, China
        By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

        More Information

        Overview Manuals Specifications Operation Standards Application Scenarios

        Features:

        • Supports two-axis and four-axis configurations for flexible machine control applications.
        • Combines encoder evaluation with digital-to-analog conversion for drive control.
        • Status bytes and watchdog indication simplify fault detection and maintenance.
        ABB 35AE92A provides essential motion control functions within MPST bus systems. By receiving encoder feedback and processing speed commands, the card helps coordinate positioning tasks in automated machinery. Support for two-axis and four-axis configurations allows adaptation to different application requirements. The combination of digital processing and analog output contributes to precise control performance.

        Position monitoring is a major role of ABB 35AE92A. The card accepts incremental encoder signals with differential RS 422 outputs and maintains position information using a 16-bit counter. Encoder zero pulses are utilized for reference point movements, while touch probe capability enables simultaneous position capture across multiple axes. Such functions are valuable in synchronized machine operations.

        Maintenance and reliability have also been considered in the design of ABB 35AE92A. Diagnostic information can identify encoder faults, cable breaks, and watchdog conditions, helping operators respond quickly to abnormal situations. Operating temperatures from 0 °C to +55 °C and low power losses of 5.8 W for rubric R4 and 10 W for rubric R5 support stable performance in industrial environments. These characteristics make ABB 35AE92A suitable for demanding motion control systems.

        The 35AE92A ABB Axis Card may still be available for purchase and support from Apter Power beyond End-Of-Life (EOL) by the manufacturer (OEM).
        ABB 35AE92A Axis Card Manuals,Datasheets,Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
        ABB 35AE92A Axis Card Specs

        General

        • Manufacturer ABB
        • Model 35AE92A
        • Condition New Original ready stock
        • Product Family 35AE92R4,35AE92R5,35AE92R6
        Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
        • Real-time Calculation: Utilizes the onboard 32-bit high-performance DSP processor for local closed-loop motion control algorithm calculations.
        • Periodic Refresh: The position control loop and speed control loop operate at extremely high frequencies, ensuring a response latency of less than 1ms.
        • Signal Feedback: Reports the current four-axis coordinates to the Procontic controller in real time via a dedicated high-speed backplane bus.
        • Self-Check Monitoring: During operation, the servo driver error status is polled at millisecond levels; if a fault is detected, the enable is immediately cut off.
        • Axis Specification: Strictly adheres to the 4-axis servo control design specifications, providing 4 independent pulse and direction outputs.
        • Feedback Standard: Compatible with differential TTL-level 5V incremental encoder signals, supporting pulse frequencies up to 500 kHz.
        • Insulation Standard: All external input and output physical channels are electrically isolated at 1.5 kV via optocouplers.
        • Electrical Interface: Employs a standard 19-inch rack slot structure and connects to a DIN 41612 high-density multi-pin connector.
        • Multi-axis Palletizing: Controlling gantry robots for precise 3D palletizing in automotive parts production lines.
        • Steel Shearing: Synchronizing the flying shear speed with the sheet metal movement speed using electronic gears in flying shear systems on metallurgical cold rolling lines.
        • Machine Tool Positioning: Applied to linear interpolation and high-response point positioning on the X, Y, and Z axes in traditional CNC machining equipment.
        • Winding Tension: In paper and film winding equipment, used in conjunction with tension sensors to control servos for constant tension control.
        Description
        ABB 35AE92A is an axis card used in motion control systems to process path encoder signals and manage speed set values. Acting as a passive subscriber on the MPST bus, the card supports different configurations, with rubric R4 providing control for two axes and rubric R5 supporting four axes. The unit is designed to work with incremental encoders featuring 5 V or 15 V differential RS 422 outputs.

        One of the primary functions of ABB 35AE92A is the reception and evaluation of path encoder signals. Encoders generating square-wave pulses shifted by 90° can be connected directly to the card. Path pulses are created in three phases and accumulated in a 16-bit forward and backward counter with overflow capability and direction discrimination. Counter values remain available for reading through the MPST bus without being cleared during the reading process.

        Reference point movements are supported through encoder zero pulse detection. ABB 35AE92A can reset the actual value counter once the zero mark is reached, and additional reset functions are available for clearing counter values. The card also stores 16-bit speed set values in registers accessible through the MPST bus and converts digital commands into analog voltages for output to the drive amplifier. Software adjustment of the KV factor provides additional flexibility during system configuration.

        A touch probe connection is available on ABB 35AE92A for position capture applications. Trigger pulses generated by the probe preserve the current counter values of all connected axes. Software can also generate touch trigger pulses, enabling simultaneous position determination for up to four axes. Such functions make the card suitable for synchronized motion control tasks requiring precise positional information.

        Diagnostic capabilities are incorporated into ABB 35AE92A to improve reliability and maintenance. Status bytes assigned to each axis provide information regarding encoder malfunctions, line breaks, and watchdog activity. An LED H1 indicator offers a visual warning when the watchdog is not addressed. The card operates with supply voltages of +5 V, +15 V, and -15 V and delivers 14-bit monotony with an arithmetic resolution of 0.305 mV. Designed for ambient temperatures from 0 °C to +55 °C and storage temperatures from -25 °C to +75 °C, ABB 35AE92A supports dependable operation in industrial environments.
        Alternative Names
        35 AE 92A 35AE92R4 35AE92R5 35AE92R6 35AE92 35ZE93R301 35ZE9AR101 35EK90R1
        Technical notes
        Designed for high-speed tracking, the ABB 35AE92A axis card supports reliable 500 kHz encoder feedback inputs for micro-precision positioning in legacy Procontic T300 systems.
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        FAQS

        The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
        VIEW ALL FAQS
        What functions does ABB 35AE92A perform in a motion control system?
        ABB 35AE92A processes path encoder signals, stores speed set values, generates analog outputs, and provides diagnostic information for axis control applications.
        How does ABB 35AE92A handle encoder feedback?
        Path encoders supplying square-wave signals shifted by 90° are evaluated by ABB 35AE92A and converted into position information through a 16-bit forward and backward counter.
        Can ABB 35AE92A work with incremental encoders?
        Yes. ABB 35AE92A supports incremental encoders with 5 V or 15 V differential RS 422 outputs.
        Which diagnostic features are available on ABB 35AE92A?
        Status bytes and LED H1 enable ABB 35AE92A to indicate encoder failures, cable interruptions, and watchdog conditions.

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