Honeywell FC-RUSIO-3224
Honeywell FC-RUSIO-3224
Honeywell FC-RUSIO-3224
Honeywell FC-RUSIO-3224
Honeywell FC-RUSIO-3224
Honeywell FC-RUSIO-3224
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FC-RUSIO-3224

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The FC-RUSIO-3224 General Purpose Safety I/O Module is a powerful safety instrument designed to meet the complex challenges of industrial automation, combining flexibility with superior safety integrity.
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Technical specifications for FC-RUSIO-3224

  • Manufacturer:
    Honeywell
  • Part Number:
    FC-RUSIO-3224
  • Product Family:
    Honeywell FSC Series
  • Product Type:
    Universal Safety I/O Module
  • Stock:
    1
  • Storage temperature:
    –40°C ... +85°C (–40°F ... +185°F)
  • Relative humidity:
    10 ... 95% (non condensing)
  • Pollution:
    Pollution degree 2 or better
  • Approvals:
    CE; UL, TUV pending
  • Power Supply voltage:
    24 Vdc -15% ... +30%
  • Supply current:
    max 300mA (without field load)
  • Weight:
    0.62 kg
  • Estimated shipping dimensions:
    7.3x16x16.4cm
  • Tariff Code:
    8537101190
  • Country of origin:
    USA
  • Place of shipment:
    Xiamen,Fujian,China
By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

More Information

Overview Manuals Specifications Applications Installation & Integration Configuration & Programming

Features:

  • Bridge Between Field Instrumentation and Safety Manager Controller via Dual Ethernet Links
  • Integrates Capability of Universal Signal Conditioning with Configurable Safety Functionality
  • Functions Seamlessly with the SM Controller and Series C Safety Architecture
The FC-RUSIO-3224 operates as the primary safe I/O interface in a Safety Manager rack, processing 32 universal channels that can be individually configured through Safety Builder software. It continuously handles diverse signal types including digital inputs and outputs with loop monitoring, as well as active analog inputs and outputs in both 0-20mA and 4-20mA ranges. All channels draw power from the centralized 24Vdc supply distributed through the IOTA backplane, ensuring consistent and reliable operation across the entire module. The FC-RUSIO-3224 delivers seamless communication with the SM Controller via dual 100Mbaud Ethernet links, while redundant configurations require two FC-RUSIO-3224 modules to achieve full fault tolerance up to SIL 3 per IEC 61508/61511.

The FC-RUSIO-3224 provides essential I/O functions critical to the entire safety loop, serving as a vital component of the safety path that directly impacts the proper, normal operation of the overall safety instrumented system. One or two FC-RUSIO-3224 modules may be deployed per application depending on the desired redundancy level and channel count requirements. The FC-RUSIO-3224 occupies a standardized slot position within the patented Series C form factor and must be mounted on a dedicated IO Termination Assembly (IOTA) for proper signal termination and power distribution.

For Dual Redundant I/O applications, the Safety Manager System requires a second FC-RUSIO-3224 module installed in the redundant configuration. Beyond standard single module operation, the redundant setup performs automatic failover. The dual module configuration executes switchover using the internal safety protocols specified in the Safety Manager architecture. Using this method, the redundant I/O system continually monitors the health of both FC-RUSIO-3224 modules. If the system detects that the primary module is no longer providing valid output or communication, it will automatically transfer control to the secondary module and generate appropriate diagnostic events within the safety system.


The FC-RUSIO-3224 HONEYWELL Universal Safe I/O Module may still be available for purchase and support from Apter Power beyond End-Of-Life (EOL) by the manufacturer (OEM).
Honeywell FC-RUSIO-3224 Universal Safe I/O Module Manuals,Datasheets,Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
Honeywell FC-RUSIO-3224 Universal Safe I/O Module Specs

General

  • Manufacturer Honeywell
  • Model FC-RUSIO-3224
  • Condition New Original ready stock
  • Product Family FC-RUSLS-3224,FC-IOTA-R24
Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
  • Oil & Gas and Chemicals: Used for emergency shutdown (ESD) and fire and gas (F&G) monitoring.
  • Power Generation: Turbine overspeed protection and boiler safety interlocking.
  • Manufacturing: Safety protection for hazardous substance handling and equipment monitoring.
  • Localized Safeguarding: Capable of "logic solving," allowing it to execute safety logic independently if communication with the main controller is lost.
  • Mounting: Modules are typically installed in a clean, dry control cabinet. For redundancy, two modules are placed on a Redundant IOTA (e.g., FC-IOTA-R24).
  • Wiring: Field devices connect directly to the IOTA. The module supports loop monitoring to detect faults like short circuits or open wires in real-time.
  • Intrinsic Safety: Can be integrated with specialized boards (like the Pepperl+Fuchs integration board) for use in hazardous areas.
  • Soft Configuration: Each of the 32 channels is individually assigned a function (Digital Input, Digital Output, Analog Input 4-20mA, or Analog Output) within the software.
  • Special Functions: Channel 32 can be specifically configured for a dedicated Emergency Shutdown (ESD) function.
  • Diagnostic Tools: The module includes built-in diagnostics for temperature monitoring, watchdog timers for cycle time, and 1ms resolution Sequence of Event (SOE) time stamping for precise fault analysis.
  • HART Support: Supports the HART protocol for remote configuration and calibration of smart field devices.
Description
The FC-RUSIO-3224 Universal Safe I/O Module is a highly versatile safety instrument designed specifically for handling complex industrial automation challenges that demand both flexibility and uncompromising safety integrity. This module addresses the critical need for configurable safety I/O in process control environments where diverse signal types and high safety integrity levels are mandatory requirements.

The FC-RUSIO-3224 module features 32 universal safe I/O channels with fully configurable channel function, with all configuration managed through Safety Builder software. The FC-RUSIO-3224 module can be deployed in applications up to SIL 3, ensuring full compliance with IEC 61508/61511 safety standards for the most demanding safety-critical operations. To achieve a redundant configuration, two FC-RUSIO-3224 modules are required, providing the necessary fault tolerance for high-availability systems. All channels receive power from the 24Vdc supply, ensuring consistent and reliable operation across the entire module.

Each channel on the FC-RUSIO-3224 can be independently configured as digital input (with or without loop monitoring), digital output (with loop monitoring), analog input (0-20mA or 4-20mA active), or analog output (0-20mA or 4-20mA active). This exceptional flexibility allows the FC-RUSIO-3224 to adapt to varying field device requirements without hardware changes, significantly reducing inventory costs and engineering time. The FC-RUSIO-3224 module supports two high-speed 100Mbaud Ethernet links for communication with an SM Controller, ensuring robust and responsive data exchange within the safety network.

The FC-RUSIO-3224 module incorporates a housing that aligns with Honeywell's patented Series C design, delivering a compact and standardized form factor. It must be mounted on an IO Termination Assembly (IOTA) for proper installation and connectivity. The FC-RUSIO-3224 is ideal for applications such as emergency shutdown systems, burner management, fire and gas detection, and process safety interlocks where mixed signal types and SIL 3 certification are essential requirements.
Alternative Names
RUSIO-3224 FC-RUSLS-3224 FC-IOTA-R24 FC-PSU-UNI2412 FC-PSUTA-0001
Technical notes
Maximize your process safety efficiency with the Honeywell FC-RUSIO-3224 module, featuring fully software-configurable universal safety I/O channels. Operating on a dependable 24 VDC platform, each of its 24 channels can be individually tailored as DI, DO, AI, or AO to slash hardware costs and simplify cabinet design.
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FAQS

The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
What is the FC-RUSIO-3224 Universal Safe I/O Module?
The FC-RUSIO-3224 Universal Safe I/O Module is a highly flexible safety module designed for industrial automation systems that require both configurable I/O and high safety integrity. It is particularly suited for complex process environments where multiple signal types must be handled within a single safety system.
What key challenge does the FC-RUSIO-3224 address?
The FC-RUSIO-3224 solves the need for versatile and configurable safety I/O in systems that demand strict compliance with safety standards while handling diverse field signals. It reduces complexity by allowing multiple signal types to be processed within one module.
What safety standards does the FC-RUSIO-3224 comply with?
The FC-RUSIO-3224 supports applications up to SIL 3 and complies with IEC 61508 and IEC 61511 standards, making it suitable for critical safety operations in industrial environments.

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