WOODWARD,5438-667
WOODWARD,5438-667
WOODWARD,5438-667
WOODWARD,5438-667
WOODWARD,5438-667
WOODWARD,5438-667
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5438-667

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The WOODWARD 5438-667 is a rugged 125V DC/DC power supply module for industrial control systems, delivering stable, high-efficiency power conversion across extreme temperatures.
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Technical specifications for 5438-667

  • Manufacturer:
    Woodward
  • Part Number:
    5438-667
  • Product Family:
    5400 Series
  • Product Type:
    Power Supply Module
  • Nominal Input Voltage:
    125V DC
  • Continuous Output Power:
    100W
  • Output Voltage Range (Adjustable):
    12V to 48V DC
  • Efficiency:
    >90% (95% typical)
  • Load Regulation:
    ±0.1%
  • Operating Temperature:
    -40°C to +85°C
  • Isolation Voltage:
    2kV AC (input to output)
  • Firmware:
    None (hardware-only module)
  • Weight:
    1.76 kg
  • Estimated shipping dimensions:
    12.5x22x17.1cm
  • Tariff Code:
    9032899099
  • Country of origin:
    USA
  • Place of shipment:
    Xiamen, Fujian, China
By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

More Information

Overview Manuals Specifications Operating Environment Safety & Compliance Applications

Features:

  • Wide-Temperature Industrial Hardening
  • Precision Output Regulation with Protection Suite
  • High-Efficiency DC/DC Conversion Architecture
The WOODWARD 5438-667 operates reliably across a -40°C to +85°C temperature range, ensuring continuous power delivery in extreme environments from arctic field installations to desert-based turbine control rooms.

Maintaining ±0.1% load regulation, the WOODWARD 5438-667 provides stable power even under fluctuating load conditions, while integrated overvoltage, overcurrent, short-circuit, and overtemperature protection safeguards connected control modules from electrical faults.

With efficiency ratings reaching 95%, the WOODWARD 5438-667 minimizes energy loss and thermal buildup within control cabinets, reducing cooling requirements and improving long-term reliability in densely populated chassis installations.

The 5438-667 Woodward 125V DC/DC Power Supply Module still be available for purchase and support from Apter Power beyond End-Of-Life (EOL) by the manufacturer (OEM).
Woodward 5438-667 125V DC/DC Power Supply Module Manuals,Datasheets,Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
Woodward 5438-667 125V DC/DC Power Supply Module

General

  • Manufacturer Woodward
  • Model 5438-667
  • Condition New Original ready stock
  • Product Family 5464-643,5464-648,5464-653
Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
  • Extended Thermal Management:Designed to operate reliably in harsh industrial enclosures, the module handles wide ambient temperature fluctuations (typically ranging from 0 to +55℃ or higher depending on the specific chassis ventilation configuration). It employs advanced thermal dissipating materials to prevent internal localized hotspots without relying on failure-prone individual component fans.
  • Conformal Coating for Atmospheric Resistance:The printed circuit boards within the module feature industrial-grade conformal coating. This provides a robust barrier against environmental contaminants, protecting delicate circuitry from high relative humidity, salt spray on offshore platforms, and conductive particulates as categorized under IEC 60664-1 Pollution Degree 2.
  • High Shock and Vibration Resilience:Engineered to survive the heavy mechanical stress typical of turbine halls and marine engine rooms, the unit is constructed with structurally reinforced chassis-mounting mechanisms. It resists low-frequency mechanical vibrations and sudden high-impact physical shocks from surrounding heavy machinery.
  • Industrial Electrodynamic Stress Tolerance:The unit is engineered to run on fluctuating, unfiltered 125 VDC inputs from industrial battery banks that are frequently subjected to charging spikes, ripples, and heavy load switching. It features extensive internal buffering and filtering to output smooth, ripple-free power despite severe input voltage drops or surges.
  • Hazardous Location Approvals (Class I, Division 2 / Zone 2):The module complies with stringent global standards for explosive environments, including North American CSA Class I, Div. 2 and European ATEX/IECEx Zone 2 certifications. This ensures that the module’s electrical components will not act as an ignition source under normal operation or specific fault conditions within volatile atmospheres.
  • Electromagnetic Compatibility (EMC) Directive:Certified to the CE EMC Directive, the power supply demonstrates high immunity to electromagnetic interference (EMI) and radio frequency interference (RFI) emitted by heavy industrial drives and switchgear. Simultaneously, it maintains low emissions to prevent disrupting nearby sensitive analog instrumentation or communication busses.
  • Comprehensive Internal Fault Monitoring & Telemetry:Safety is enhanced by built-in diagnostic infrastructure. The unit actively communicates its health status back to the MicroNet CPU or signals via dedicated front-panel LEDs—tracking parameters like input faults, internal power supply faults, and overtemperature thresholds to facilitate predictive maintenance before a critical failure occurs.
  • Electrical Isolation and Low Voltage Directive (LVD):Adhering to international electrical safety frameworks like the CE Low Voltage Directive, the 5438-667 incorporates heavy galvanic isolation between its high-voltage 125 VDC input and the low-voltage logic outputs. This protects both the underlying MicroNet control processors and the technicians interacting with the system from high-voltage faults or ground loops.
  • Critical Prime Mover Controls:The module is universally deployed within Woodward MicroNet systems configured for the control and protection of high-asset prime movers, such as heavy-duty gas turbines, industrial steam turbines, large-scale compressors, and hydro-turbines. Its main role is to safeguard the system against power fluctuations, preventing catastrophic trips in high-inertia machinery.
  • Mission-Critical Utility & Power Generation:It is widely adopted in power generation facilities where 125 VDC station battery banks are the standard utility-grade backup architecture. The power supply integrates seamlessly with these DC grids to ensure uninterruptible control loop execution during main AC power disruptions.
  • Continuous Process Industries:In environments like chemical processing, petrochemical manufacturing, and refining, any control system shutdown means massive production loss. The 5438-667 is built into redundant power chassis schemes (supporting hot-swapping), making it indispensable for processes demanding 24/7/365 continuous operations.
  • Upstream & Downstream Oil and Gas Platforms:This power supply is highly suited for offshore drilling rigs, marine transportation vessels, and onshore pipeline distribution stations. In these applications, it energizes the complex governor and safety-interlock systems that regulate massive fuel valves and emergency isolation mechanisms.
Description
The WOODWARD 5438-667 belongs to the legacy 43027 series of power supplies, engineered specifically for Woodward Governor's digital control systems used in turbine and industrial automation applications. This module provides reliable DC/DC power conversion from a nominal 125V DC source, making it ideal for powering sensitive control electronics in power generation and process automation environments where input voltage stability cannot always be guaranteed.

What distinguishes the WOODWARD 5438-667 is its combination of industrial-grade robustness and precision regulation. With operating temperature support from -40°C to +85°C, this power supply module withstands extreme environmental conditions while maintaining output stability within ±0.1% load regulation. The compact form factor allows seamless integration into space-constrained control cabinets without compromising thermal performance or protection features.

For maintenance and upgrade projects involving legacy Woodward control systems, the WOODWARD 5438-667 serves as a direct replacement for failed 43027 series power supplies. Its plug-and-play compatibility with existing chassis and backplane connections minimizes retrofit engineering effort, while built-in overvoltage, overcurrent, and short-circuit protection ensure downstream module safety. When sourcing this module for critical infrastructure applications, verify that the unit includes proper watchdog functionality and independent time overcurrent protection features.
Alternative Names
5438 667 5464-643 5464-648 5464-653 5464-850 5466-026 5466-352 5466-353
Technical notes
The WOODWARD 5438-667 is not a general-purpose commercial power supply but a specialized industrial module. Users should confirm that their application requires 125V DC input architecture before procurement, as this module lacks AC input rectification on board. Additionally, the WOODWARD 5438-667 may require configuration for specific output voltage ranges (typically 12V–48V adjustable); always reference the original system documentation or consult with a Woodward specialist before powering critical loads.
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FAQS

The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
What is the WOODWARD 5438-667 used for?
The WOODWARD 5438-667 is a 43027 series power supply module used within Woodward Governor digital control systems to provide power to other modules in the chassis, including speed control modules, driver modules, and pressure channel modules.
Can the WOODWARD 5438-667 be used outside of Woodward systems?
The WOODWARD 5438-667 is designed specifically for Woodward 43027 series chassis integration. While the underlying power conversion technology could theoretically power other loads, the physical form factor, connector interface, and pinout are proprietary to Woodward systems.
Is the WOODWARD 5438-667 compatible with third-party control systems?
The WOODWARD 5438-667 outputs standard DC voltage (e.g., 24V or 48V depending on configuration) and can theoretically power any load within its 100W rating. However, the WOODWARD 5438-667 is physically designed for Woodward 43027 series chassis integration . For standalone applications, proper terminal adapters or wiring modifications would be required, and users must verify pinout compatibility.
What diagnostic features does the WOODWARD 5438-667 include?
The WOODWARD 5438-667 incorporates microprocessor-based monitoring with watchdog functionality and independent time overcurrent protection . LED status indicators (typically power-on and fault) provide local visual diagnostics. The module also includes effective analog low-pass filtering for noise rejection on input lines.

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