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PM863K02 3BSE088382R1

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ABB PM863K02 3BSE088382R1 is the redundant PM863 High Integrity package with two safety processor units and the documented TK850/TK851 links.
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Technical specifications for PM863K02 3BSE088382R1

  • Manufacturer:
    ABB
  • Part Number:
    PM863K02 3BSE088382R1
  • Product Family:
    ABB Advant AC800M
  • Product Type:
    Redundant High Integrity Processor Unit Kit
  • Stock:
    1
  • Article Number:
    3BSE088382R1
  • Package Configuration:
    Redundant K02 kit
  • Controller Version:
    PM863
  • Redundancy:
    Yes
  • High Integrity:
    Yes
  • Clock Frequency:
    96 MHz
  • Memory per CPU:
    32 MB
  • Application RAM per CPU:
    22.184 MB
  • Flash Storage:
    No
  • Processor Type:
    MPC862P
  • Switch-Over Time:
    Maximum 10 ms
  • Power Supply:
    24 V DC (19.2-30 V DC)
  • Current per CPU:
    287 mA typical; 487 mA maximum
  • Typical Dissipation per CPU:
    6.9 W
  • Ethernet per CPU:
    2 channels
  • Serial Channels per CPU:
    2 RS-232C
  • CEX-Bus Capacity:
    12 communication modules
  • Minimum HI Cycle:
    10 ms
  • Software Baseline:
    800xA 6.1 and Control Builder Safe 3 or later
  • Official Kit Scope:
    2 PM863K01, TK850, TK851; no license
  • Weight:
    2.7 kg
  • Estimated shipping dimensions:
    CPU dimensions (each): 11.9 x 18.6 x 13.5 cm.
  • Tariff Code:
    Please confirm the destination before shipping
  • Country of origin:
    Sweden
  • Place of shipment:
    Xiamen,Fujian,China
By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

More Information

Overview Manuals Specifications HI Pair Safe 3 Baseline Proof-Test Plan

Features:

  • Redundant PM863 package: Two complete K01 safety processor units and the official link cables define K02.
  • Certified software boundary: Both CPUs must share the supported Safe 3 environment and controlled safety application.
  • Validated availability: Redundancy improves architecture availability only when synchronization and safety behavior are verified.

PM863K02 provides a redundant PM863 safety-controller pair for an AC 800M High Integrity project using the supported 800xA and Safe 3 baseline.

The processor pair depends on correct CEX and RCU links, matched firmware, approved power design, companion safety hardware, communications, and consistent project data.

Return to service requires synchronization checks, safety I/O validation, diagnostic review, controlled failover, recovery confirmation, and archived proof-test evidence.

Availability is subject to Apter Power's current inventory and sourcing confirmation.

ABB PM863K02 3BSE088382R1 Manuals, Datasheets, Links

Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.

ABB PM863K02 3BSE088382R1 Redundant High Integrity Processor Unit Kit Specs

General

  • ManufacturerABB
  • ModelPM863K02 3BSE088382R1
  • ConditionNew and factory sealed
  • Product FamilyAC 800M Controllers

Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.

PM863 redundancy architecture

  • Processor units: Confirm two complete PM863K01 packages.
  • Firmware: Match both CPUs to the approved controller build.
  • Safety project: Use one controlled and validated application baseline.
  • Companion hardware: Verify the approved safety and power architecture.

Certified engineering controls

  • 800xA release: Use version 6.1 or a supported later release.
  • Control Builder Safe: Use Safe 3 or a supported later release.
  • Libraries: Retain approved safety libraries and signatures.
  • Change control: Document every configuration and firmware change.

Redundant safety acceptance

  • Synchronization: Verify healthy active and backup states.
  • Failover: Test controlled processor transfer.
  • Safety behavior: Validate logic, I/O, diagnostics, communications, and alarms.
  • Evidence: Archive proof-test, failover, and recovery results.
Description
ABB PM863K02 3BSE088382R1 is the redundant PM863 High Integrity package. ABB lists two PM863K01 safety processor units, one TK850 CEX-bus expansion cable, and one TK851 RCU-Link cable; no license is included.

PM863K02 3BSE088382R1 provides 96 MHz processing and 32 MB RAM per controller, supports High Integrity redundancy, and has a maximum documented processor switch-over time of 10 ms.

Before ordering PM863K02 3BSE088382R1, confirm 800xA 6.1 and Control Builder Safe 3 or later, both processor revisions, link hardware, power design, certified application, and failover validation records.
Alternative Names
PM863K02 3BSE088382R1 PM863K02-3BSE088382R1 PM863K02 3BSE 088382 R1 PM863K023BSE088382R1 ABB PM863K02 3BSE088382R1 Asea Brown Boveri PM863K02 ABB AC 800M PM863K02 PM863K02 Redundant High Integrity Processor Unit Kit
Technical notes
PM863K02 3BSE088382R1 is the redundant PM863 High Integrity package for supported Safe 3 environments. Confirm both K01 units, TK850/TK851, firmware, and safety validation scope.
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FAQS

The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
What must be verified before pairing PM863K02 3BSE088382R1 processors?
Confirm both K01 units, matching approved firmware, TK850 and TK851 links, power design, certified software, and controlled safety project.
How does PM863K02 3BSE088382R1 differ from PM863K01?
K02 is the redundant package with two K01 processor units and link cables; K01 is the separate single-controller package.
Why might PM863K02 3BSE088382R1 fail to synchronize in a Safe 3 project?
Check firmware, application signatures, CEX and RCU links, hardware tree, power status, controller roles, and redundancy diagnostics.
How should PM863K02 3BSE088382R1 failover be accepted?
Follow the approved safety procedure to test synchronization, transfer, logic, I/O, alarms, communications, recovery, and proof-test evidence.
What procurement details should accompany PM863K02 3BSE088382R1?
Provide both nameplates, software baseline, safety scope, package inventory, quantity, condition, destination, and required delivery date.
What cabinet conditions should be reviewed for PM863K02 3BSE088382R1?
Check redundant 24 V DC design, grounding, IP20 enclosure, temperature, airflow, spacing, cable routing, and service access.
Can PM863K02 3BSE088382R1 replace another safety pair without revalidation?
No. Confirm the certified architecture, software, firmware, application, hardware tree, I/O scope, and site validation requirements.
What should be investigated after an unexpected PM863K02 3BSE088382R1 switchover?
Review power quality, link integrity, controller logs, network events, diagnostics, temperature, firmware, application changes, and proof-test history.