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HDS05.2-W300N-HS32-01-FW

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HDS05.2-W300N-HS32-01-FW combines a 300 A DIAX04 HDS basic unit with SERCOS communication; its 200 mm-wide, 25 kg frame and 1200 W continuous-current power loss require corresponding cabinet, cable and cooling capacity.
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Technical specifications for HDS05.2-W300N-HS32-01-FW

  • Manufacturer:
    Rexroth
  • Part Number:
    HDS05.2-W300N-HS32-01-FW
  • Product Family:
    Rexroth
  • Product Type:
    DIAX04 HDS High-Current SERCOS Drive Controller
  • Stock:
    1
  • Current class:
    300 A
  • Continuous current at 4 kHz:
    175 A
  • Continuous current at 8 kHz:
    100 A
  • Power loss at continuous current:
    1200 W
  • Signal-processing power, basic unit:
    55 W
  • Function identifier / version:
    HS32 / 01; verify the configuration plate
  • Firmware:
    Ordered separately under the FW suffix
  • Protection:
    IP10
  • Rated ambient temperature:
    +5 to +45°C
  • Maximum ambient with derating:
    +55°C
  • Storage and transport temperature:
    -30 to +85°C
  • Maximum installation elevation without derating:
    1000 m
  • Dimensions:
    20.0 × 49.8 × 30.8 cm
  • Weight:
    25 kg
  • Tariff Code:
    8503009090
  • Country of origin:
    Germany
  • Place of shipment:
    Xiamen, Fujian, China
By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

More Information

Overview Manuals High Current Mechanical Fit Load Validation Application
  • Verify high-current conductors, protection and supply capacity from the full duty cycle
  • Provide structural support, official mounting hardware and serviceable cable routing
  • Match HS32-01, HSM firmware, feedback, motor and the SERCOS project

HDS05.2-W300N-HS32-01-FW is a Bosch Rexroth DIAX04 HDS high-current drive controller with SERCOS communication.

Its 300 A current class, 25 kg mass and high heat loss require a cabinet, supply and cable design validated for the complete machine cycle.

Confirm the full configuration plate, separately ordered firmware and axis hardware before staged load testing.

Availability, condition, price, and shipping time for HDS05.2-W300N-HS32-01-FW are confirmed during quotation.

Bosch Rexroth HDS05.2-W300N-HS32-01-FW DIAX04 Drive Controller Product Family and Support Links

Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.

  • Size conductors, terminals and protection for the documented current class
  • Calculate supply loading and DC-bus sag during peak acceleration
  • Check regenerative energy across every connected axis and stop event
  • Support the 25 kg controller on the documented DIAX04 mounting system
  • Maintain top and bottom clearance plus high-current cable bend radius
  • Keep blower intake, discharge and service access unobstructed
  • Begin with no-load SERCOS, direction and feedback verification
  • Increase torque in stages while trending current, DC bus and temperature
  • Prove regenerative events and fault recovery during the approved cycle
  • High-power machine-tool spindle drives
  • Heavy material-handling and processing axes
  • Large printing-machine main drives on DIAX04 SERCOS systems
Description
HDS05.2-W300N-HS32-01-FW is a Bosch Rexroth DIAX04 HDS high-current drive controller with internal air cooling and SERCOS communication.

The 300 A basic unit provides 175 A continuous current at 4 kHz or 100 A at 8 kHz and dissipates up to 1200 W at continuous current. HS32-01 identifies the configured function, while firmware is ordered separately.

Installation requires verified mechanical support, high-current conductors, supply and regenerative-power capacity, cooling, motor data, feedback and the approved SERCOS project.
Alternative Names
HDS05.2-W300N-HS32-01-FW HDS 05.2-W300N-HS32-01-FW Bosch Rexroth HDS05.2-W300N-HS32-01-FW Rexroth HDS05.2-W300N-HS32-01-FW
Technical notes
HDS05.2-W300N-HS32-01-FW identifies a 300 A DIAX04 HDS SERCOS controller; firmware is separate. Confirm structural support, supply capacity, conductors, cooling, HS32-01 configuration and HSM module.
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FAQS

The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
What cabinet changes are essential when selecting HDS05.2-W300N-HS32-01-FW?
Verify space for the 200 mm-wide, 25 kg controller, the manufacturer mounting rail, top and bottom clearance, cable bend radii, service access and a cooling design able to remove the documented losses.
Can HDS05.2-W300N-HS32-01-FW directly replace an HDS04.2-W200N controller?
No. Re-engineer conductor sizes, terminals, protection, supply capacity, regeneration, heat removal, cabinet width, motor match and the complete configured function and firmware.
Why is common supply selection especially critical for HDS05.2-W300N-HS32-01-FW?
The high-current axis can dominate DC-bus demand and regenerative energy. Size the supply from the real cycle and all simultaneous axes, including controller losses and voltage sag.
Can HDS05.2-W300N-HS32-01-FW deliver the same continuous current at 8 kHz as at 4 kHz?
No. Its continuous capability is lower at 8 kHz. Recheck RMS motor current, torque-speed duty and cabinet thermal margin before changing the switching frequency.
What must be checked before reusing a motor cable with HDS05.2-W300N-HS32-01-FW?
Verify conductor ampacity, insulation, shield termination, connector and lug condition, bend radius, route, protective-earth bonding and suitability for the motor and peak current.
Why can HDS05.2-W300N-HS32-01-FW repeatedly overheat even when its blower runs?
Inspect airflow direction and obstruction, filters and ducts, cabinet recirculation, ambient temperature, elevation, adjacent heat, RMS current and the switching-frequency-specific continuous limit.
How should full-load capability of HDS05.2-W300N-HS32-01-FW be proven without overstressing the machine?
Validate SERCOS and feedback at no load, then increase torque in controlled stages while trending DC-bus voltage, current, temperature, supply loading and regenerative events through the approved machine cycle.