ABB PDP800 DP-V2
ABB PDP800 DP-V2
ABB PDP800 DP-V2
ABB PDP800 DP-V2
ABB PDP800 DP-V2
ABB PDP800 DP-V2
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  • Lifecycle status

    Discontinued / Obsolete by OEM
    Apter Power specializes in sourcing obsolete ABB Symphony Plus hardware, supplying fully tested PDP800 DP-V2 interface modules to secure intelligent field device communications and maintain continuous process automation without costly network overhauls.

PDP800 DP-V2

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The ABB PDP800 DP-V2 is a 32-bit Symphony Plus SD Series PROFIBUS interface module designed to integrate intelligent field devices seamlessly into central controllers.
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Technical specifications for PDP800 DP-V2

  • Manufacturer:
    ABB
  • Part Number:
    PDP800 DP-V2
  • Product Family:
    ABB Symphony Plus SD
  • Product Type:
    Interface Module
  • Stock:
    4
  • Core Microprocessor:
    32-bit ColdFire Processor operating at 160 MHz
  • Onboard Memory Config:
    128 Mbytes RAM; 4 Mbytes ROM; 4 Mbytes Flash
  • Primary Voltage Input:
    24 VDC ± 10%
  • Rated Operational Current:
    150 mA
  • Typical Power Consumption:
    3.6 Watts
  • Operating Temperature:
    0°C to +55°C (32°F to 131°F); tested via IEC/EN 60068-2-1/2
  • Storage Temperature:
    -40°C to +85°C (-40°F to 185°F); tested via MIL-STD-810G
  • Relative Humidity Limits:
    20% to 95% @ 40°C (104°F) non-condensing
  • Sinusoidal Vibration:
    Operational: 5-60 Hz @ 0.137 mm; 60-150 Hz @ 1.0 G (IEC/EN 60068-2-6)
  • Weight:
    0.18 kg
  • Estimated shipping dimensions:
    5.3x10.5x11.8cm
  • Tariff Code:
    8537101190
  • Country of origin:
    Sweden
  • Place of shipment:
    Xiamen, Fujian, China
By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

More Information

Overview Manuals Specifications Applications Safety & Compliance Operating Environment

Features:

  • Robust Multi-Tier Architecture Redundancy for High Availability Plant Environments
  • Microsecond-Precision Sequence of Events (SOE) Field Integration
  • Extensive Network Device Capacity and Extended Field Routing Boundaries
The advanced electromechanical layout of the ABB PDP800 DP-V2 interface module completely isolates and protects continuous process plant operations by incorporating independent redundancy configurations across every single industrial hardware level. By supporting a dual-module redundant pair layout, an automated bumpless hot-standby switchover is executed instantly without interrupting active DCS control logic if a primary module fault is detected by the host. This absolute safety layer is backed further by dual-channel PROFIBUS DP line routing, dual independent 24 VDC power feed terminals, and dual-channel 4 Mbps HN800 I/O bus monitoring, offering unparalleled fault-tolerance in hazardous heavy process industries.

Engineered to handle high-speed industrial trip diagnostics, the ABB PDP800 DP-V2 master module leverages advanced PROFIBUS DP-V2 cyclical sub-features to support high-performance 1 ms time stamping across complex remote device networks. By capturing event time stamps directly at the physical instrument source—such as smart field devices or downstream S800 I/O nodes—the module completely bypasses common latency and jitter anomalies caused by internal backplane network routing and main processor load overhead. This absolute precision ensures that an unedited, chronologically exact sequence of events is transferred back to the central S+ Operations workplaces, enabling optimal plant root-cause trip analysis.

The robust transmission matrix of the ABB PDP800 DP-V2 master interface easily orchestrates up to 125 slave nodes per network while sustaining flexible electrical or fiber-optic line topologies across vast manufacturing footprints. Using cRBX01 remote bus extenders via star topologies, the module extends its electrical bus reach up to 3 km from the central controller panel via redundant HN800 fiber-optic lines, and up to 15 km using dedicated fiber-optic links on the primary PROFIBUS DP field network. This immense routing flexibility drastically reduces overall field wiring requirements, lowers plant panel space profiles, and minimizes capital infrastructure expenditures.

The PDP800 DP-V2 ABB PROFIBUS DP Master Interface Module may still be available for purchase and support from Apter Power beyond End-Of-Life (EOL) by the manufacturer (OEM).
ABB PDP800 DP-V2 PROFIBUS DP Master Interface Module Manuals,Datasheets,Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
ABB PDP800 DP-V2 PROFIBUS DP Master Interface Module

General

  • Manufacturer ABB
  • Model PDP800 DP-V2
  • Condition New Original ready stock
  • Product Family PDP800 DP-V0,PDP800 DP-V1,PIO800K02
Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
  • High-Performance Steam & Gas Turbine Governing: The module coordinates high-speed cyclic loops by linking central controllers with specialty turbine control solutions, such as TP800 turbine protection networks, VP800 valve positioning modules, and AS800 auto-synchronization frameworks.
  • Municipal Wastewater and Water Distribution Plants: Manages large-scale field footprints by leveraging fiber-optic extensions to gather status signals from remote pumping stations, aeration basins, and smart field flow transmitters positioned up to 15 km away.
  • Intelligent Motor Control Centers (MCC): Drives continuous data harvesting and control command delivery across smart motor starters and multi-vendor switchgear assemblies, feeding critical motor performance data back to centralized operator stations.
  • Boiler Control & Burner Management Systems (BMS): Integrates vital boiler safety equipment, air-flow regulators, and flame scanners, using its deterministic protocol layer to send emergency status changes back to logic solvers within a 1 ms timeframe.
  • Industrial Electromagnetic Field Resilience: Certified under the international IEC/EN 61000-6-2 standard, proving elite hardware resilience against destructive electrostatic discharge (ESD) impacts, fast transients, and heavy industrial voltage surges.
  • RFI Shielding and Emission Mitigation: Complies with strict global emissions regulations including CISPR 11 Group 1 Class A and IEC/EN 61000-6-4, ensuring the module does not leak electromagnetic noise that could distort surrounding signal loops.
  • Overvoltage Protection Standards: Engineered in full compliance with Overvoltage Category I for power lines as outlined by the IEC/EN 61010-1 standard, shielding internal microprocessor components from grid fluctuations or voltage dips.
  • Mechanical Durability and Shock Resistance: Built to survive severe physical transport and operational stresses, achieving verified compliance certifications across operational sinusoidal vibration tests (IEC/EN 60068-2-6) and 15 G drop shock evaluations.
  • Active Thermal Performance Limits: Guarantees full processing bandwidth and uninterrupted communication across a certified ambient operational temperature range of 0°C to +55°C (32°F to 131°F).
  • Extreme Climate Storage Protections: Designed to withstand extreme unpowered conditions during warehouse storage or long-range shipping, surviving a wide temperature spread from -40°C to +85°C (-40°F to 185°F) under MIL-STD-810G testing.
  • High-Altitude Atmospheric Compatibility: Certified to maintain complete structural and cooling integrity at high-elevation industrial installations, performing safely from sea level up to an altitude of 3,048 meters (10,000 ft.).
  • Moisture and Relative Humidity Thresholds: Features advanced internal spacing layout to operate safely within a non-condensing relative humidity environment of 20% to 95% at 40°C, tested under strict IEC/EN 61298-3 parameters.
Description
The ABB PDP800 DP-V2 is purpose-built to eliminate devastating single points of failure in complex, continuous industrial processing loops. Operating as a critical communication backbone within the Symphony Plus platform, it supports fully independent, multi-tiered redundancy across the master modules themselves, the incoming 24 VDC power feeds, the dual-channel PROFIBUS DP lines, and the underlying HN800 controller backplane bus. This deep isolation guarantees zero-downtime bumpless hot-standby switchovers, allowing large-scale infrastructure plants to protect multi-million dollar assets and maintain unbroken automation processes. 

Engineered with a high-performance 160 MHz 32-bit ColdFire processor, the ABB PDP800 DP-V2 master interface offers excellent computational bandwidth to manage up to 125 slave units per network without experiencing cycle-time jitter or throughput degradation. It bridges multi-generation field networks by concurrently driving PROFIBUS DP-V0, DP-V1, and advanced DP-V2 protocols, while seamlessly reaching traditional PROFIBUS PA instruments via standard DP/PA linking devices. This immense capability significantly slashes field-side wiring infrastructure requirements, reducing the overall system footprint while delivering high-speed data execution at rates up to 12 Mbps. 

For heavy-duty applications requiring rigorous fault analysis—such as high-speed steam turbine governing or electrical substation power distribution—the ABB PDP800 DP-V2 utilizes its advanced layer functionalities to execute 1-millisecond accuracy time stamping. Unlike standard industrial communication modules that apply a time stamp only when a data frame reaches the controller CPU, this interface module captures Sequence of Events (SOE) triggers directly at the physical I/O source. This absolute chronological precision empowers plant operators to accurately trace transient failures, significantly shortening troubleshooting cycles during critical plant trips.

The ABB PDP800 DP-V2 streamlines complex multi-vendor asset management by embedding deeply into the native S+ Engineering software suite. Utilizing industry-standard Device Type Manager (DTM) frameworks and legacy GSD files, the interface automates intricate parameter maps, network topologies, and load calculation routines. This seamless software integration allows field engineers to remotely calibrate, commission, troubleshoot, and monitor heterogeneous instruments across the entire factory layout from a single, secure engineering workstation. 
Alternative Names
PDP800 PDP800DPV2 PDP8OO DP-V2 PDP800A SPDSI14 SPDSO14 PDP800 DP-V0 PDP800 DP-V1
Technical notes
During mechanical installation or active field maintenance, the ABB PDP800 DP-V2 module must be mounted horizontally on a standard 35mm wide DIN-rail and locked onto its dedicated PTU810 mounting base using specific key positions 1=A and 2=A. Furthermore, control engineers must strictly verify that the total cumulative power consumption of all connected HN800 interface modules inside any single horizontal or vertical bus segment does not exceed the critical threshold of 2.5 A.
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FAQS

The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
How does the ABB PDP800 DP-V2 manage firmware compatibility and configuration variables for intelligent electronic devices running on standard PROFIBUS PA networks?
The ABB PDP800 DP-V2 master interface module establishes a transparent, bidirectional software bridge that translates cyclic and acyclic data between DP and PA layers. For specialized field devices operating on a PROFIBUS PA bus, the ABB PDP800 DP-V2 module routes variables directly through an intermediate DP/PA linking device or gateway coupler. The engineering team can then load the respective Device Type Manager (DTM) or standard GSD files inside the S+ Engineering workbench, mapping the complex slot parameters directly into the central controller's functional code blocks without requiring custom translation scripts.
What are the precise structural limitations regarding device population and wiring distances when connecting copper media segments directly to the ABB PDP800 DP-V2 module?
When utilizing standard electrical RS-485 copper bus infrastructure, a single network managed by the ABB PDP800 DP-V2 module accommodates up to 64 devices total per electrical bus. This bus can be divided into a maximum of 8 horizontal bus segments linked via local bus extenders, with a strict limitation of up to 24 devices populated onto any individual horizontal bus segment. Furthermore, the entire physical path length of this electrical copper bus loop, which includes all interconnecting patch cables and module base backplanes, must not exceed 30 meters.
Can the ABB PDP800 DP-V2 module be integrated with legacy controller platforms, and what are the specific capacity limits for redundant pairs?
Yes, the ABB PDP800 DP-V2 is engineered to maintain high-density backwards compatibility across multiple generations of ABB distributed control systems. Under standard guidelines, the redundant 4 Mbps HN800 I/O bus allows a single HPC800 controller to connect with up to 8 redundant pairs of the ABB PDP800 DP-V2 module. For alternate configurations, engineers can hook up to 2 redundant pairs to an SPC700 controller, up to 4 redundant pairs to an SPBRC400/410 controller, or up to 2 redundant pairs to a legacy SPBRC300 controller unit.
What diagnostic depth is available locally on the hardware front panel of the ABB PDP800 DP-V2 module for quick troubleshooting?
The front faceplate of the ABB PDP800 DP-V2 module provides local diagnostic depth through dedicated status LEDs, specifically featuring an 'F' (Fault) indicator, an 'R' (Run) indicator, and an active multi-segment numeric display array for error code reading. For advanced software-level diagnostics, the module features a local mini-USB service port on its front plate, allowing field technicians to interface a local laptop directly to the ABB PDP800 DP-V2 to monitor active bus baud rate auto-detection, dropouts, frame collision rates, and active DTM communication health.

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