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T8231C

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The ICS Triplex T8231C is a 750W, triple-redundant-ready power pack engineered for the Trusted TMR platform, delivering regulated 24Vdc field power with true hot-swap capability and N+1 redundancy.
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Technical specifications for T8231C

  • Manufacturer:
    ICS Triplex
  • Part Number:
    T8231C
  • Product Family:
    (TMR) Processor
  • Product Type:
    Hot-Swap Power Pack
  • Stock:
    1
  • Product Type:
    750W Power Pack (24Vdc output)
  • Output Power (Max):
    750 W
  • Output Voltage (Nominal):
    24 Vdc
  • Output Voltage (Adjustable Range):
    24–28 Vdc
  • Output Current (Rated):
    31.25 A at 24Vdc
  • Output Current (Steady-state Limit):
    40 A
  • Output Current (Peak Fault):
    115 A for up to 200 ms
  • Input Voltage Range:
    90–264 Vac
  • Input Frequency:
    47–63 Hz
  • Inrush Current (Peak):
    <25 A per pack
  • Power Factor:
    >0.95 typical at >50% load
  • Efficiency:
    78%–84%
  • Hold-up Time:
    20 ms at 600W load
  • Ripple & Noise:
    150 mVp-p ripple, 300 mVp-p noise
  • Over-voltage Protection:
    29–32 Vdc (cycle AC to reset)
  • Current Sharing Differential:
    ±3.2 A at full load
  • Start-up Delay:
    1.32 s (from AC applied)
  • Turn-on Delay:
    250 ms (from DC on/off)
  • Storage Temperature:
    -40°C to +85°C
  • Relative Humidity:
    10%–95% non-condensing
  • Weight:
    2.34 kg
  • Estimated shipping dimensions:
    14.5x30x4.5cm
  • Tariff Code:
    8537101190
  • Country of origin:
    USA
  • Place of shipment:
    Xiamen, Fujian, China
By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

More Information

Overview Manuals Specifications Applications Monitoring & Control Operating Environment

Features:

  • True Hot-Swap with Zero Process Disruption
  • Intelligent Current Sharing for N+1 Redundancy
  • Comprehensive Diagnostic Relay Outputs
The ICS Triplex T8231C supports live insertion and removal without powering down the Trusted chassis. The staggered pin design ensures ground and AC connections are made first (AC OK LED illuminates), followed by DC output (PWR OK LED). This allows safe replacement of a failed unit in under 60 seconds while maintaining SIL 3 loop integrity.

When multiple ICS Triplex T8231C units are installed in the same T8240 Power Shelf, their analog current-sharing circuits automatically balance the load. If one unit fails, the remaining units instantly assume full load without voltage dip. This supports both high-power (2250W non-redundant) and high-availability (1500W N+1) configurations.

Each ICS Triplex T8231C provides three isolated volt-free relay contacts (AC Fail, DC Fail, Over-Temperature) accessible via the Power Port's CON3 connector. These are normally-closed when healthy and open on fault, compatible with any PLC or DCS digital input. This enables remote monitoring of power health without proprietary communication protocols.

The T8231C ICS Triplex 750W Hot-Swap Power Pack may still be available for purchase and support from Apter Power beyond End-Of-Life (EOL) by the manufacturer (OEM).
ICS Triplex T8231C 750W Hot-Swap Power Pack Manuals,Datasheets,Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
ICS Triplex T8231C 750W Hot-Swap Power Pack

General

  • Manufacturer ICS Triplex
  • Model T8231C
  • Condition New Original ready stock
  • Product Family T8830C,T8846C,T8850C
Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
  • Emergency Shutdown (ESD) Systems for Offshore Platforms:The ICS Triplex T8231C powers Trusted logic solvers that execute SIL 3-rated ESD logic. Its N+1 redundancy ensures that a single power pack failure does not compromise the safety function, even during hurricane-season operations where maintenance access may be delayed for days.
  • Fire & Gas (F&G) Detection in LNG Terminals:In cryogenic environments where flammable gas detection requires uninterrupted 24Vdc power, the ICS Triplex T8231C provides galvanically isolated outputs, preventing ground loops that could trigger false alarms in sensitive infrared gas detectors.
  • Burner Management Systems (BMS) for Power Boilers:The ICS Triplex T8231C supports hot-swap replacement without flame scanner dropout. This is critical during boiler operation, where a power glitch could initiate a purge cycle, causing hours of lost generation. Live replacement keeps the burner management logic active.
  • High-Integrity Pressure Protection Systems (HIPPS):For pipelines requiring shutdown within 50ms of overpressure detection, the ICS Triplex T8231C delivers clean 24Vdc with <150mV ripple, ensuring fast solenoid valve response without chatter. Its 20ms hold-up time bridges brief AC sags from motor starts or lightning strikes.
  • Remote Health Monitoring via Volt-Free Relay Contacts:Unlike smart power supplies that require proprietary fieldbuses, the ICS Triplex T8231C provides three dry SPDT relay outputs (AC Fail, DC Fail, OTP). These can be wired directly to standard 24Vdc discrete input modules (e.g., Trusted T8403), enabling local annunciation or PLC alarm logging without protocol converters.
  • Output Voltage Fine-Tuning Using T8234 Power Controller:When field actuators require 26Vdc instead of nominal 24Vdc, the ICS Triplex T8231C can be adjusted in 100mV steps from 24V to 28V. The Power Controller addresses up to 12 power packs across 4 shelves, displaying individual pack current (100mA resolution) and voltage for calibration verification.
  • Current Sharing Verification Without External Meters:The ICS Triplex T8231C includes an analog current-sharing bus (CS pin on the interface connector). By measuring voltage between CS and V-, maintenance engineers can verify load balance without breaking circuits. A differential >3.2A indicates a failing pack that should be scheduled for replacement.
  • Power Shelf Address Assignment for I²C Diagnostics:For installations with multiple Power Shelves, the ICS Triplex T8231C allows address setting via jumpers J1/J2 on each Power Port. This enables the Power Controller to individually identify and adjust up to 12 packs, creating a low-cost power management network without upgrading to a full DCS.
  • Temperature: Industrial Indoor with Derating:The ICS Triplex T8231C is rated for 0°C to +60°C ambient. Unlike datacenter power supplies (40°C limit), it tolerates non-air-conditioned control rooms. However, above 45°C, output must be derated—calculate available power as 750W * (1 - 0.01333 * (Tamb - 45)) for 45–50°C range.
  • Humidity: Non-Condensing with Coating Option:Standard ICS Triplex T8231C units operate at 10–95% relative humidity, non-condensing. For coastal or chemical plant environments where humidity cycles cause condensation, specify the "-C" variant with conformal coating (indicated by the C suffix) to prevent PCB corrosion.
  • Altitude: Up to 3,962m with Thermal Derating:The ICS Triplex T8231C can be installed at altitudes up to 3,962m (13,000 ft). Above 2,438m, derate maximum operating temperature by 2°C per 304m rise. At 3,962m, the effective maximum ambient is 50°C instead of 60°C. This is critical for mining or high-desert installations.
  • EMC: Heavy Industrial Immunity (IEC 61000-4 Levels):The ICS Triplex T8231C withstands electrostatic discharge (IEC 61000-4-2 Level 3: ±6kV contact, ±8kV air), radiated RF immunity (Level 2), and electrical fast transients (Level 3). This ensures reliable operation near variable frequency drives, welding equipment, or radio transmitters without external filtering.
Description
The ICS Triplex T8231C belongs to the Trusted Power System family, designed specifically for high-availability safety instrumented systems (SIS) in critical process industries. Unlike standard industrial power supplies, this module supports live replacement without interrupting controller operation—a mandatory feature for SIL 3-rated installations where downtime is not an option.

Built with active power factor correction (PFC) and universal AC input (90–264Vac), the ICS Triplex T8231C automatically adapts to global power grids while maintaining >0.95 power factor. Its current-sharing architecture allows up to three units to operate in parallel within a single 1U shelf, delivering either 2250W total power or 1500W N+1 redundant power.

For plant maintenance engineers, the ICS Triplex T8231C provides comprehensive diagnostic feedback via front-panel LEDs (AC OK, PWR OK) and isolated dry relay contacts for AC Fail, DC Fail, and Over-Temperature alarms. When paired with the optional T8234 Power Controller, output voltage can be adjusted in 100mV steps from 24V to 28V, enabling field customization for legacy actuator requirements.
Alternative Names
T823IC T8448C T8830C T8846C T8850C T8891C T8901 T8902
Technical notes
The ICS Triplex T8231C is firmware-independent and compatible with all Trusted TMR controllers (T8110B/T8110C) running firmware revision 3.6.1 or later. Hardware revision A is fully compatible; no licensing or toolset activation is required for basic operation.
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FAQS

The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
What is the primary application of the ICS Triplex T8231C?
The ICS Triplex T8231C is designed as the system power source for Trusted TMR-based Safety Instrumented Systems (SIS) in SIL 2/SIL 3 environments. Typical applications include emergency shutdown (ESD), fire & gas (F&G), burner management (BMS), and HIPPS systems in oil/gas, refining, and power generation facilities.
Can the ICS Triplex T8231C be used as a standalone 24V supply?
Yes, but the ICS Triplex T8231C requires the T8240 Power Shelf for mechanical retention, AC input connection, and DC output terminals. It cannot operate outside the Power Shelf. For standalone non-TMR applications, a standard industrial power supply is more cost-effective.
How do I monitor the health of the ICS Triplex T8231C remotely?
The ICS Triplex T8231C provides three dry relay contacts (AC Fail, DC Fail, OTP) via the Power Port's CON3 connector (Weidmüller BLZF3.5/10). These are volt-free SPDT relays, energized when healthy. Connect them to any 24Vdc digital input module (e.g., T8403) for remote diagnostics without additional protocol gateways.
What is the operating temperature range and derating curve?
The ICS Triplex T8231C operates from 0°C to +60°C. Derating applies: 1.333% per °C between 45°C–50°C, and 4.667% per °C between 50°C–60°C. At 60°C, output power is reduced to approximately 650W. For ambient temperatures below 0°C, pre-heating or enclosure climate control is required.
Is the ICS Triplex T8231C compatible with all Trusted processors?
Yes. The ICS Triplex T8231C is hardware-revision independent and works with T8110B, T8110C, and earlier T8110 processors. The firmware release note (Rev 3.6.1) confirms that hardware revision