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HDS04.2-W200N-HS32-01-FW

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Bosch Rexroth HDS04.2-W200N-HS32-01-FW is a 200 A DIAX04 SERCOS drive controller for high-current main-drive and spindle duties.
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Technical specifications for HDS04.2-W200N-HS32-01-FW

  • Manufacturer:
    Rexroth
  • Part Number:
    HDS04.2-W200N-HS32-01-FW
  • Product Family:
    Rexroth
  • Product Type:
    DIAX04 HDS SERCOS Drive Controller
  • Stock:
    1
  • Current class:
    200 A
  • Continuous current at 4 kHz:
    120 A
  • Continuous current at 8 kHz:
    80 A
  • Power loss at continuous current:
    800 W
  • Signal-processing power, basic unit:
    30 W
  • Function identifier / version:
    HS32 / 01; verify the configuration plate
  • Firmware:
    Ordered separately under the FW suffix
  • Protection:
    IP10
  • Rated ambient temperature:
    +5 to +45°C
  • Maximum ambient with derating:
    +55°C
  • Storage and transport temperature:
    -30 to +85°C
  • Maximum installation elevation without derating:
    1000 m
  • Dimensions:
    15.0 × 49.8 × 30.8 cm
  • Weight:
    19 kg
  • Tariff Code:
    8503009090
  • Country of origin:
    Germany
  • Place of shipment:
    Xiamen, Fujian, China
By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

More Information

Overview Manuals Spindle Duty Supply Sizing Thermal Design Application
  • Calculate loaded RMS and peak current for the real spindle or main-drive cycle
  • Match HS32-01, HSM firmware, plug-in modules and SERCOS project
  • Verify mounting rail, supply capacity, regenerative energy and cabinet cooling

HDS04.2-W200N-HS32-01-FW is a Bosch Rexroth DIAX04 HDS drive controller with a 200 A current class and SERCOS communication.

The HDS04 frame supports high-current main-drive duty, with continuous output dependent on switching frequency and substantial cabinet heat loss.

Confirm the complete mechanical, electrical, thermal and project configuration before production loading.

Availability, condition, price, and shipping time for HDS04.2-W200N-HS32-01-FW are confirmed during quotation.

Bosch Rexroth HDS04.2-W200N-HS32-01-FW DIAX04 Drive Controller Product Family and Support Links

Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.

  • Calculate RMS current from acceleration, cutting and dwell portions of the cycle
  • Verify feedback scaling, orientation and field-weakening requirements
  • Apply the continuous-current limit for the selected switching frequency
  • Sum simultaneous motoring demand for every controller on the DC bus
  • Include controller losses, charging power and regenerative spindle energy
  • Check supply continuous and short-time limits against the machine cycle
  • Remove the documented 800 W loss at rated continuous operation
  • Maintain official top and bottom clearances and unobstructed airflow
  • Apply ambient and elevation derating before full-load validation
  • Machine-tool spindle and main-drive systems
  • High-power printing-machine drive sections
  • Material-processing axes with regenerative deceleration
Description
HDS04.2-W200N-HS32-01-FW is a Bosch Rexroth DIAX04 HDS drive controller with internal air cooling and SERCOS command communication.

The 200 A basic unit provides 120 A continuous current at 4 kHz or 80 A at 8 kHz. HS32-01 identifies the configured function, and FW requires separately ordered application firmware.

Integration must verify the mounting rail, supply and regenerative-power design, spindle motor and feedback, cooling, plug-in configuration and SERCOS project.
Alternative Names
HDS04.2-W200N-HS32-01-FW HDS 04.2-W200N-HS32-01-FW Bosch Rexroth HDS04.2-W200N-HS32-01-FW Rexroth HDS04.2-W200N-HS32-01-FW
Technical notes
HDS04.2-W200N-HS32-01-FW identifies a 200 A DIAX04 HDS SERCOS controller; firmware is separate. Match the HS32-01 configuration, mounting rail, supply, motor, feedback, cooling and HSM module.
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FAQS

The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
Why is HDS04.2-W200N-HS32-01-FW not a drop-in replacement for an HDS03 controller?
HDS04 has a wider, heavier basic unit with higher current, heat loss and supply demand. Recheck mounting rail space, conductors, protection, supply capacity, motor, plug-in configuration and the complete HS32-01 project.
What makes HDS04.2-W200N-HS32-01-FW suitable for spindle duty in a DIAX04 system?
The official planning manual uses the HDS04 class in main-drive examples, but suitability still depends on calculated RMS current, acceleration, cutting load, switching frequency, feedback and regenerative duty.
How should a supply module be sized for HDS04.2-W200N-HS32-01-FW in a multi-axis machine?
Sum simultaneous motoring power, controller losses, DC-bus charging, spindle acceleration and regenerative energy from all axes. Verify both continuous and short-time supply limits for the actual cycle.
Why can HDS04.2-W200N-HS32-01-FW run unloaded but current-limit during cutting?
Check loaded RMS current, motor data, field-weakening or speed range, acceleration ramps, mechanical load, 4/8 kHz continuous rating, DC-bus sag and current-limit parameters.
Can HDS04.2-W200N-HS32-01-FW be mounted without the documented DIAX04 mounting rail?
Use the manufacturer-specified rail and fastening arrangement. The rail supports alignment, load and cabinet integration; a fabricated substitute requires a separately validated mechanical design.
What must be reviewed when HDS04.2-W200N-HS32-01-FW handles regenerative spindle energy?
Calculate deceleration energy and repetition rate, then verify the supply unit's regenerative or braking capability, DC-bus limits, connected axes and stop-time requirements.
Why can the SERCOS ring remain healthy after a power-stage fault in HDS04.2-W200N-HS32-01-FW?
Communication health does not prove power-stage readiness. Review DC-bus, overcurrent, temperature, motor, earth-fault and supply diagnostics while preserving the ring configuration.

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