Features:
- Provides eight independent, galvanically isolated 4-20 mA output channels
- Features 16-bit resolution with ±0.1% accuracy for precise data transmission
- Designed as a plug-in module for Vibro-meter VM600 racks, configured via MPS software
The 444-680-000-511 is designed to bridge the gap between a machinery protection system and a plant-wide control architecture . It provides eight independent analog output channels, each capable of generating a 4-20 mA current loop signal . Each channel features galvanic isolation (500 V DC), preventing ground loops and interference that can corrupt signals in large industrial facilities . This allows the module to transmit critical parameters like vibration amplitude, shaft position, and bearing temperature directly to PLCs, DCS, and panel meters, enabling process interlocking, historical trending, and operator display.
The 444-680-000-511 delivers exceptional precision in converting digital data to analog signals. It employs 16-bit resolution, providing a granularity of approximately 0.244 μA per bit, which ensures that subtle changes in machinery condition are accurately transmitted to the control system . The module maintains an accuracy of ±0.1% of full scale, making it suitable for critical monitoring applications where data fidelity is paramount . A typical update rate of 10 ms ensures that the analog outputs reflect the current status of the machinery with minimal delay, supporting real-time operational decisions
The 444-680-000-511 is a core component of Vibro-meter's VM600 machinery protection system . It is designed as a plug-in module that installs directly into a VM600 rack, working in tandem with measurement cards for vibration, position, and temperature . Configuration is performed through the VM600 MPS software, allowing engineers to assign specific measurement parameters to each output channel, define scaling ranges (e.g., 0-100 µm to 4-20 mA), and set alarm output mapping . This integration simplifies system design, reduces wiring complexity, and provides a centralized platform for managing critical asset protection and monitoring data
The S3960 444-680-000-511 Vibro-meter Signal Conditioning Module may still be available for purchase and support from Apter Power beyond
End-Of-Life (EOL) by the manufacturer (OEM).
Vibro-meter S3960 444-680-000-511 Signal Conditioning Module Manuals,
Datasheets, Drivers, Link
Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not
included with this equipment unless listed in the above stock item description. All prices are
shown in USD.
Vibro-meter S3960 444-680-000-511 Signal Conditioning Module Specs
General
- Manufacturer Vibro-meter
- Model S3960 444-680-000-511
- Condition New Original ready stock
- Product Family
TQ403 111-403-000-012,GSI130 244-130-000-204,EA402 913-402-000-013
Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not
included with this equipment unless listed in the above stock item description. All prices are
shown in USD.
- Power Generation: Monitors bearing housing vibrations in gas turbines, steam turbines, hydro-generator sets, and large cooling fans.
- Heavy Industry & Mining: Specialized for predictive maintenance on cement mills, mineral vibrating screens, heavy-duty gearboxes, and steel rolling mills.
- Harsh Environments: Utilizes a hermetically sealed design to withstand corrosive gases, high humidity, and heavy dust contamination.
- Predictive Diagnostics: Captures precision low-to-high frequency signals to diagnose bearing wear, gear pitting, rotor unbalance, shaft misalignment, and mechanical looseness.
- Hardware-Level Machinery Protection (Trip):Integrates with monitoring cards to calculate acceleration, velocity, or displacement. If levels exceed safe limits, it instantly triggers alarms or direct relay trips to shut down machinery and prevent catastrophic failure.
- Sensor Self-Diagnostics (OK Loop Monitoring): The safety system continuously tracks the sensor's Bias Voltage (BOV). If a short circuit, open circuit, or internal component failure occurs, the system marks the sensor as "Not OK" and locks the protective output to prevent false trips.
- Surface Preparation: The mounting surface must be near the bearing load zone. It must be perfectly flat (flatness ≤ 0.01 mm), smooth (roughness \(R_a \le\) 0.8 μm), and completely free of paint, rust, or burrs.
- Mechanical Mounting: Secure via a threaded stud. Apply a thin layer of silicone grease or light oil to the mounting interface to improve high-frequency acoustic coupling. Tighten using a torque wrench strictly to the manufacturer's specified torque rating.
- Wiring & Grounding: Uses a standard two-wire current/voltage configuration. Shielded twisted-pair cabling must be used. To prevent disruptive ground loops, the cable shield must be grounded at the instrumentation cabinet side only (single-point grounding) and left floating at the sensor end.