ABB DI650-3BHT300025R1
ABB DI650-3BHT300025R1
ABB DI650-3BHT300025R1
ABB DI650-3BHT300025R1
ABB DI650-3BHT300025R1
ABB DI650-3BHT300025R1
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DI650-3BHT300025R1

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The DI650-3BHT300025R1 is an ABB digital input module with 32 isolated channels (24V DC), grouped in 4 isolated groups, featuring sequence of events and pulse catching for S600 I/O systems.
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Technical specifications for DI650-3BHT300025R1

  • Manufacturer:
    ABB
  • Part Number:
    DI650-3BHT300025R1
  • Product Family:
    ABB Advant OCS and Advant-800xA
  • Product Type:
    Digital Input Module (I/O Module)
  • Channel Type:
    DI (Digital Input)
  • Number of Inputs:
    32 channels
  • Input Voltage:
    24V DC
  • Isolation:
    Opto‑isolated, 4 isolated groups
  • Special Features:
    Sequence of events (SOE), pulse catching capability
  • WEEE Category:
    5 – Small Equipment (no external dimension >50 cm)
  • Compatible Systems:
    S600 I/O, Advant Controller 160 (v2.2), Advant OCS with Master SW
  • Pain Point Solved:
    Solves the need for a high‑density (32‑channel) digital input module with electrical isolation between channel groups (4 groups) for noise‑prone industrial environments – plus sequence of events (SOE) and pulse catching for precise event timing and capturing short pulses that standard digital inputs might miss.
  • Weight:
    1.2 kg
  • Estimated shipping dimensions:
    4x26.2x27.2cm
  • Tariff Code:
    8517795000
  • Country of origin:
    Sweden
  • Place of shipment:
    Xiamen, Fujian, China
By purchasing this item, you agree to the Terms & Conditions, ApterPower is not an authorized distributor for listed manufacturers or tradenames and therefore the manufacturer's warranty does not apply. All our products come with ApterPower's 1-year warranty.

More Information

Overview Manuals Specifications Application Protection Functions System Upgrade

Features:

  • 24V DC, opto‑isolated; four electrically separated groups prevent ground loops and protect against field wiring faults.
  • High‑precision time‑stamped event logging; captures short pulses that standard inputs might miss.
  • Designed for ABB S600 I/O, Advant Controller 160 (v2.2), and Advant OCS with Master SW; RoHS exempt for spare part use.
The DI650-3BHT300025R1 provides 32 digital input channels, each rated for 24V DC, with opto‑isolation. The channels are arranged in four electrically isolated groups. This means that a short circuit or voltage spike on one group will not affect the other three groups, nor will it damage the controller backplane. Isolation is critical in industrial environments where field wiring runs long distances, shares conduits with power cables, or connects to sensors on different ground potentials. Without isolation, ground loops can introduce false signals or permanently damage input circuits.

The DI650-3BHT300025R1 includes advanced features not found on basic digital input modules. Sequence of events (SOE) allows the module to time‑stamp each input state change with high precision (typically 1 ms resolution). This is essential for fault analysis in process control. For example, if a pump trips, SOE data can show exactly which limit switch or pressure sensor changed state first, in what order, and with what timing. This speeds up troubleshooting significantly. Pulse catching is another valuable feature. Standard digital inputs are read cyclically (e.g., every 10‑50 ms).

The DI650-3BHT300025R1 is specifically designed for ABB's S600 I/O family, a rugged, distributed I/O system used in Advant Controller 160 (Version 2.2) and Advant OCS with Master SW. These are legacy platforms, but many industrial plants still operate them. The module is listed under multiple ABB categories: S600 I/O Modules, Advant Controller 160 I/O Modules, and Advant OCS I/O Modules. This wide compatibility makes the DI650-3BHT300025R1 a versatile spare part. However, note that the module is exempt from EU RoHS 2011/65/EU under Article 2(4)(c),(e),(f),(j).

The DI650-3BHT300025R1 ABB Digital Input Module may still be available for purchase and support from Apter Power beyond End-Of-Life (EOL) by the manufacturer (OEM).

ABB DI650-3BHT300025R1 Digital Input Module Manuals, Datasheets, Drivers, Link Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
ABB DI650-3BHT300025R1 Digital Input Module Specs

General

  • Manufacturer ABB
  • Model DI650-3BHT300025R1
  • Condition New Original ready stock
  • Product Family DI620,DI630,DI640,DI651
Important Notice: Other accessories, manuals, cables, calibration data, software, etc. are not included with this equipment unless listed in the above stock item description. All prices are shown in USD.
  • Distributed Control Systems (DCS): Serves as the front-end interface for ABB Advant Master or AC 110/160 controllers, collecting status data from field devices (such as limit switches, buttons, and sensors).
  • Key Industrial Applications: Used in industries such as petrochemicals, power generation, steel metallurgy, and robotics, supporting process control and safety interlocking logic.
  • High-Density Monitoring: Provides 32 independent channels, divided into 4 isolated groups, suitable for monitoring densely populated digital switches in the field.
  • Channel Isolation and Protection: Equipped with 500V isolation between channels and between channels and ground, effectively preventing common-mode interference from damaging the controller's core circuitry.
  • Reverse Polarity Protection: The power input terminal features reverse polarity protection to prevent module damage caused by incorrect installation wiring.
  • Status Diagnosis: Each channel is equipped with a green LED indicator to intuitively display the on/off status of the input signal, facilitating on-site troubleshooting.
  • RoHS Exemption: As part of the Advant Master system, this component is exempt from RoHS 2011/65/EU regulations, specifically for the maintenance, upgrade, or functional updates of existing legacy systems.
  • Seamless Migration: Due to its standard communication interface, it can directly replace earlier version modules, reducing hardware redesign costs associated with system upgrades.
Description
The DI650-3BHT300025R1 is a 32‑channel digital input module for ABB S600 I/O systems. Each channel operates at 24V DC and is opto‑isolated. The channels are arranged in four isolated groups. The module supports sequence of events (SOE) and pulse catching capabilities, making it suitable for high‑precision event logging. It is compatible with Advant Controller 160 (v2.2) and Advant OCS with Master SW.

When using the DI650-3BHT300025R1, engineers can connect up to 32 field devices while maintaining electrical isolation between groups.  It is manufactured in Sweden (SE) with customs tariff number 85389091. The product contains zero batteries and is classified as WEEE Category 5 (small equipment).

The DI650-3BHT300025R1 is exempt from the EU RoHS 2011/65/EU directive under Article 2(4)(c), (e), (f), and (j). This exemption applies to spare parts for ABB Advant Master Process Control Systems. The declaration of conformity reference is 3BSE088609. The SCIP number for substance tracking is 98f71744-3889-41a1-9ea8-f121412e8b9c.

For legacy ABB Advant systems requiring high‑precision digital input monitoring, the DI650-3BHT300025R1 provides isolated channels, SOE, and pulse catching. It is listed under S600 I/O Modules, Advant Controller 160, and Advant OCS categories. Always verify compatibility with your specific rack and controller before ordering.
Alternative Names
DI620 DI630 DI640 DI651
Technical notes
The DI650-3BHT300025R1 has 32 channels arranged in 4 isolated groups (likely 8 channels per group). This provides electrical separation between groups but not between individual channels within the same group. Plan field wiring accordingly.The module supports sequence of events (SOE) with typical resolution of 1 ms. This requires accurate system time synchronization.
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FAQS

The following is a list of questions commonly asked by our customers. Please contact us if you have a question about our process that is not answered below.
How is isolation implemented on the DI650-3BHT300025R1?
The DI650-3BHT300025R1 has 32 opto‑isolated channels arranged in 4 isolated groups. Each group is electrically separated from the others, preventing ground loops and protecting the controller from voltage spikes on field wiring. This is essential for noisy industrial environments.
What is the sequence of events (SOE) capability on the DI650-3BHT300025R1?
The DI650-3BHT300025R1 supports sequence of events (SOE), allowing time‑stamped logging of input state changes with high precision (typically 1 ms resolution). This is critical for fault analysis, diagnostics, and troubleshooting in process control systems.
Can the DI650-3BHT300025R1 detect very short pulses?
Yes. The DI650-3BHT300025R1 features pulse catching capability. This allows the module to detect short pulses (e.g., from a proximity sensor or counter) that might be too brief for a standard scan cycle. The module latches the pulse for reliable reading by the controller.
Is the DI650-3BHT300025R1 RoHS compliant?
No. The DI650-3BHT300025R1 is exempt from EU Directive 2011/65/EU (RoHS) under Article 2(4)(c),(e),(f),(j) for ABB Advant Master Process Control Systems spare parts. It may contain restricted substances but is legal to sell for legacy system maintenance.

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